AFR-SERIES HIGH PRECISION PLANETARY GEARBOXES
QUICK OVERVIEW
The Ever-Power series has a 90° input via helical bevel gear. It features an exceptionally short, light yet rigid housing and full compatibility with standard motor adapters. Highest Precision, Highest Torque and Quiet Operation are given by 100% optimized Helical Gearing. High Axial and Radial Loads supplied by High Precision Taper Roller Bearings.
DESCRIPTION
Output torque
T2N : 9 Nm – 2000 Nm
Ratios
1-stage :3/4/5/6/7/8/9/10/14/20
2-stage :
12/15/16/20/25/28/30/32/35/40/45/48/50/60/64/70
80/90/100/120/140/160/180/200
*Only Ever-Power42 2-stage offers 15,20 option.
Low backlash
1-stage : ≤2arcmin / ≤4arcmin / ≤6arcmin
2-stage : ≤4arcmin / ≤7arcmin / ≤9arcmin
high efficiency
1-stage :≧ 95%
2-stage :≧ 92%
Easy mount
Low Noise
The Most Professional Servomotor Drive Planetary Gearbox Producer in the World
Ever-Power is an internationally leader in production of planetary gearboxes. Predicated on more than two decades of accumulated production and marketing experience, plus the highest degree of technical production capabilities, Ever-Power designed and constructed a technically advanced, high quickness, low backlash servo app planetary gearbox. Our Break through patented technology (over 6 patents), supplies the customer with the the best high precision helical reducer at a reasonable price and is offered with the only suggestion to toe 5-Season warranty in the industry today, like the seals and bearings. Our firm slogan is TRUTHFUL RESPONSIBLE CREATIVE. The primary focus in daily procedure is quality. We satisfaction ourselves on our commitment to quality; our duty, is customer satisfaction. We are consistently improving processes, finding appropriate and effective methods to provide clients new solutions for challenging applications, and developing services.
High Precision Planetary Gearboxes
Unlimited flexibility
Due to their exceptional properties, planetary gearboxes are found in all kind of industrial applications. Ever-Power high precision planetary gearboxes preferably cover demanding requirements – information are provided on the technical information pages in our catalog.
Product Features
Higher output torque ranking through the use of spiral bevel gear design. 30% more than straight bevel gear.
Allows input speeds up to 8 instances than with directly bevel gearing.
Improved load sharing through precision tooth design and longer support life.
Floor gears verified with advanced software, ensures smooth, noiseless operation with reduced backlash (≤2 arcmin).
High tensile low weight single piece aluminum alloy housing for greatest stiffness.
Free of maintenance lifetime lubrication.
Patented sealing design for high rate and continuous running.
High efficiency up to 95%. Low sound level down to 61dB.
Most ratios available from 3~200.
With option premium backlash (≤2 arcmin)
The Ever-Power precision planetary gearboxes are equipped with reinforced output bearings, and can withstand high radial and axial loads. They enable a straightforward design without extra bearings for the drive wheel.
Low circumferential backlash
High output torques
High efficiency
Any installation position
Lifetime lubrication
Ever-Power High Precision Planetary Gearboxes
High precision Ever-Power planetary gearboxes are top quality gear units with a mixture of innovation and years of experience. Ever-Power planetary gearboxes are created to use servomotors in machines requiring high accuracy positioning.
The Ever-Power high precision planetary gearbox series ensures a minimum torsional backlash thanks to an extremely high torsional rigidity for the best precision and dynamics. Furthermore, the reinforced angular get in touch with output bearingsoffer high radial and axial capacities, extremely high resistance against tilt, ideal control precision and extremely low-noise running thanks to an optimized tooth profile.
Performance data:
Number of stages 1, 2, 3 and 4 stages
Gear transmission ratios: 4 to 1000
Output torque: 100 to 12000 Nm
Backlash: ca.0′ <1' <3' <5' or <10'
Input engine flanges: For any servomotor brand
Output shaft types: With key
Smooth
Integrated pinion
Involuted toothing DIN-5480
Hollow shaft with shrink disk
Hollow shaft with keyway DIN-6885.
Ever-Power series provides up to 12000 Nm high precision gearboxes
Ever-Power High Precision Planetary Equipment units have the following advantages:
High capacity output bearing offers high radial and axial capacity and an intense resistance against tilting moment because of the over-sized taper roller bearings.
High torsional rigidity thanks to an huge, robust, planet carrier with stable two-sided support for the planetary gears.
Maximum operating safety
Low running noise due to the optimized gear tooth profile
High efficiency (98%)
Top quality seals offer permanent sealing
Triple emergency stop torque
For intermittent and continuous operation
With 4 planet wheels assembled on the main stage, Ever-Power high precision planetary gear units attain a very good load balancing, resulting in high operating safety and very smooth operation. The standard series includes 1, 2, 3 and 4 phases planetary gearboxes with ratios from 3 to 1000. Higher gear reductions could be achieved by adding additional stages.
All the torques you will certainly ever need. Just imagine you skill with it.
Let's discuss torque and precision. From many years Ever-Power high precision planetary gearboxes are well known brand for high precision gearboxes with high torque ideals. Even though many manufacturers stop the standard range in about 1000 Nm, we create heavy-load high precision planetary gearboxes with up to 12000 Nm for big machines that require high accuracy positioning coupled with a higher value of torque tranny. However if you need more torque, Ever-Power also has heavy-load precision gearboxes series that allow torques up to 16000 Nm (SGH).
The biggest Backlash range. Pay for what you need, no more.
Often customers ask us “I want a robust precision planetary gearbox but I don't want to pay a price for <3 arcmin gearbox, because 10 arcmin is enough for the machine...”. We have the solution. Ever-Power supplies the biggest range of backlash because of their customers, ca.0' <1' <3' <5' or <10'. Just purchase what you need
Unmatched torsional stiffness. Successful and market-leading machines
There are many planetary gearboxes on the market with compatible output dimensions. So, you count yourself lucky because you can choose among many brands, right? But if you manufacture high precision machines and you are looking for a kick-ass high precision planetary gearbox, then it is not very easy. Ever-Power Ever-Power planetary gearboxes are made for the highest torsional rigidity. Why? Because torsional backlash generally is the main element of the full total backlash when the electric motor is running at full load. Therefore we did a side by side comparison between a standard model Ever-Power and the best alternatives. Ever-Power arrived ahead, and not by chance. Ever-Power supplies the planetary gearbox (with result shaft) with the very best torsional stiffness. Ever-Power gearboxes are more specific and that offer greater results even (and specially) in high-dynamic situations.
Tranny Ratios. World's biggest range
Our customers create many types of machines. Thus you can expect the biggest range of tranny ratios in the world. Thus, our consumer can optimize their machine properly.
For ratios 4 to 1000, Ever-Power delivers. You can trust Ever-Power to possess their clients needs in the front line.
High capacity output bearings
All Ever-Power high precision planetary gearboxes are designed to offer the maximum capacity at the result shaft. So, we've designed the Ever-Power gearboxes with a single-piece huge diameter output shaft - world carrier. We utilized the biggest high performance taper roller bearings obtaining the highest torsional rigidity. We are proud to announce that the Ever-Power high precision planetary gearboxes offer the best accuracy and result capacity for machines with a large number of cycles per minute. From today's packaging machine to a solid NC tool machine, Ever-Power may be the perfect solution.
Efficiency
A precision design, ultra limited tolerance machining and good surface finishes, allow the Ever-Power to use at very high efficiency values, 98% for just one stage gearbox and 96% for a two levels gearbox. Efficiency values rely on torsional backlash, swiftness, ratio, ambient temperature, etc. The common efficiency level varies based on the number of phases as demonstrated in the technical data sheets for every gearbox model.
Lubrication
All SG high precision gearboxes are supplied with a special synthetic lubricant that delivers lifetime lubrication.
Gears, planet carrier and housing
The ring gear, manufactured from steel, is an integral part of the housing, sunlight and planet wheels are made from contemporary treated steels, and the input bearing flange is constructed of aluminum. The one piece planet carrier and result shaft is made of ductile iron, resulting a robust design.
Design and mounting positions
Ever-Power high precision planetary gear units usually have an square output flange with holes and will be mounted in virtually any position. However, on demand, we can also supply gearboxes with circular output flanges with threaded holes.
Motor connection
The electric motor installation is very easy because of clamping ring technology, that ensures a slip free and non wearing transmission. This reliable input coupling system is suitable for continuous and intermittent service with simple shaft servomotors.
Low noise operation
This series provides high efficiency and low running noise because of high gearing quality, optimized gear profile, uncaged needle bearings for the earth gears and top quality synthetic lubricant.
Selection of the best gearbox
Ever-Power gives you 2 tools to assist you choose the proper gearbox:
Select the gearbox with this on-line “Gearbox Design Tool”, or
Fill the “contact page for a fresh application”, within our catalog, and send out it to us.
Available models
Ever-Power-100
Output torque: up to 135 Nm
Ratios: 1 stage-4; 2 stages-12 to 40; 3 phases-36 to 400; 4 stages-300 to 1000
Ever-Power-350
Output torque: up to 450 Nm
Ratios: 1 stage-4; 2 stages-12 to 40; 3 stages-36 to 400; 4 stages-300 to 1000
Ever-Power-650
Result torque: up to 850 Nm
Ratios: 1 stage-4; 2 stages-12 to 40; 3 levels-36 to 400; 4 stages-300 to 1000
Ever-Power-1200
Output torque: up to 1350 Nm
Ratios: 1 stage-4; 2 stages-12 to 40; 3 levels-36 to 400; 4 stages-300 to 1000
Ever-Power-4000
Result torque: up to 5500 Nm
Ratios: 1 stage-4; 2 stages-12 to 40; 3 stages-36 to 400; 4 stages-300 to 1000
Ever-Power-12000
Output torque: up to 15000 Nm
Ratios: 1 stage-4; 2 stages-12 to 40; 3 levels-36 to 400; 4 stages-300 to 1000
