Small Precison Worm Reduction Gearboxes
There are numerous of specifications you will need to consider when coming up with a worm gearbox selection.
First, what is the insight and output torque requirements? Next, verify vendor horsepower/torque charts and select the correct worm gear reducer.
If the size of the gearbox will probably be an important consideration after that check the reducer dimension specifications, not all producers make compact units. Actually, working with the right supplier can help you not only find the right equipment reducer but also prevent some of the most typical mistakes in reducer selection. We offer a free guide to assist you find the right supplier to utilize.
For low and fractional horsepower application you can expect two sizes of worm equipment reducer, the SW-1 and the SW-5. Size and torque output are the major variations between these two models. Both feature the hollow or solid result shaft. Both versions are compact and provide users an array of ratios, including:
SW-1, 3.5:1 to 60:1
SW-5, 5:1 to 100:1
Understanding the specs of your particular application or task is essential to selecting the right worm gearbox.
Precision, 6:1 to 100:1 ratios, torque 1 to 10 Nm and multishaft arrangements
M1, M2, M3
Metric Worm Reduction Gearboxes
Small precision with multi-shaft arrangements
• 6:1 to 100:1
• Torque 1 to 10 Nm
• Drilled and tapped installation holes at the top and bottom
• Flush fitting bearing caps simple to install
• Input small worm gearbox shafts installed on precision ball bearings
• Max. input speed 10000rpm
• Anti backlash version available
Neckar Worm Gearboxes Type S – 4 sizes available
Smallest gearbox specifications:
• 5:1 to 60:1
• Output Torque: 1.4-2 Nm
• Aluminium housig
• Special steel worm wheel
• Max. load capacity of output shaft 100N radial, 50N Axial
• Max. input speed 5,000 rpm
• Weight: 0.225kg
Where are Correct Angle Worm Gear Motors Used
Anywhere a compact dual shaft gear motor or single shaft gear motor is necessary. This right angle equipment motor is indeed versatile it can work just about anyplace.
Features & Options
Double Shaft or One Shaft
Maximize Torque in a little Package
Wide Gear Ratio
Rated Torque: 55.3 – 700 g-cm
Rated Speed: 4710-5900 rpm
Rated Current: 240 – 5500 mA
Gear Ratios: 1:50 – 1:1050
Using miniature gears, Ever-Power has designed and built exclusive, high accuracy mini gearboxes that can’t be found anywhere else. Our miniature gearboxes can be found in numerous configurations, including worm and wheel, cross axis helical, bevel, inline spur, and more. We are able to also provide custom micro gearboxes that were created and built to meet your specific specifications.
Contact us for the mini gearbox the application requires, or demand a quote upon a custom micro gearbox.
Micro Gearbox Options
Gearboxes are also called reducers, gear reducers, rate reducers, equipment drives, and gearmotors. All terms can be used more or less interchangeably. Please note that the links for our little gear drives include info on the full selection of frame sizes for that series or style.
Bevel Box Micro Equipment Drive
Our bevel container miniature equipment drives are application rated for the the best balance of functionality and cost. Torque can be balanced to meet up your RPM and operating life requirements. Lightweight with low backlash functionality (as little as 1°, with option of 1/2”).
Output torque: up to 7 oz.-inches
Low backlash: ≈1°, option of 1/2”
Rated for input speeds up to 2,000 RPM
Temperature range: -5° to 175°F (-20° to 79°C); optional to -40°F (-40°C)
Cross Axis Helical Miniature Gearbox
Ever-Power miniature cross axis helical gearboxes provide relatively high levels of thrust in a concise package. They offer an output shaft at 90° from the input, and so are obtainable in gear ratios from 1:1 to 40:1. Lightweight but long lasting, with machined aluminum housings and hardened alloy steel gears.
High efficiency: up to 88% at 1,000 RPM
Low backlash: only ≤30 arc minutes
Rated for input speeds up to 4,000 RPM
“Left hand” models available
Miniature 2 Shaft Worm Gearbox
Our miniature 2 shaft worm gearmotors are engineered for ≤30 arc mins of backlash or better. Also known as “shaft to bore gearboxes,” these devices provide a single insight shaft that protrudes from opposing sides of the housing; output is certainly a keyed bore. Standard one- and double-end shafts are available and supplied with keys and retainer bands. An array of gear ratios and insight sizes can be found to meet your needs.
High efficiency: up to 86% at 1,000 RPM
Low backlash: ≤30 arc minutes or better
Obtainable in ratios from 5:1 to 120:1
Rated for input boosts to 3,000 RPM
Miniature 4 Shaft Worm Gearbox
Every miniature 4-shaft worm gearbox from Ever-Power features precision-machined hardened steel gears, solid aluminium housings, and long lasting lubrication. They provide two insight shafts on opposing sides of the framework, with two result shafts perpendicular to the input shafts. Our mini 4 shaft worm equipment drives deliver high efficiency overall performance with low backlash.
High efficiency: up to 82% at 1,000 RPM
Low backlash: less than ≈2°
Available with gear ratios from 1:1 to 32:1
Rated for input boosts to 4,000 RPM
Miniature Flange Worm Gear Drive
These micro flange worm gearboxes create an output at 90° from the insight. They deliver superior functionality in a wide variety applications and are constructed with small footprints, making them perfect for operations where space is bound. They offer high effectiveness with low backlash.
Gear ratios from 6.66:1 to 80:1
High efficiency: up to 83% at 1,000 RPM
Low backlash: only ≤4°
Max. input speed: 3,000 PRM
DC motor option available
Miniature Inline Spur Gearbox
Specially engineered for encoder applications, Ever-Power’ micro inline spur gear drives can be found in two frame sizes, and so are rated for boosts to 3,000 RPM. Aluminium housings and stainless steel gears and shafts make these inline spur gearboxes difficult and corrosion resistant, for your the majority of demanding applications.
Output torque: up to 125 oz.-inches
Low backlash: as little as 15 arc minutes
Available with equipment ratios from 4.96:1 to 3600:1
Optional synchro cleats available
Compact Wormwheel Gearbox
These miniature right angle worm gear reducers deliver excellent performance with high efficiency, and feature rugged structure for challenging power transfer operations. Available in three gear ratios (5:1, 10:1, 20:1), our compact worm gearboxes are built in extremely small footprints for applications where space is limited.
90° output angle
Gear ratios: 5:1, 10:1, and 20:1
Up to 12.5 inch-lbs. of output torque
Max. input speed: 3,000 RPM
Small footprint: 1.5” x 1.5” x 1.08”
Custom Miniature Gearbox
Ever-Power may engineer and manufacture a custom miniature gearbox to meet up your unique specifications. We can produce custom micro gearboxes in virtually any configuration the application requires, with output torque levels as high as 900Nm. We are able to work from your own gearbox designs, reverse engineer a preexisting unit, or assist you to develop an all-new design that provides the performance you need. Demand a quote on a custom miniature gearbox or e mail us to discuss your unique requirements.
The Ever-Power Advantage: Small is No Big Problem
Broadest selection of small gear reducers
Greased for life
Modifications and unique ratios available
Custom small gearboxes made to suit
Input & Output Shafts
Input and result shafts with drive important and retainer rings could be supplied to your specs for just about any of our hollow bore miniature gearboxes. We provide a basic selection of single ended or dual ended shafts to put together in these gearboxes. All gearbox shafts are given keys and retainer bands.
For P and PF series worm and wheel gearboxes use our P/PF gearbox shafts.
For E series crossed axis helical gearboxes use our Electronic gearbox shafts.
For F series spur gearboxes, contact our app engineers to discuss your particular needs.
We provide a broad collection of misalignment shaft couplings in inch and metric bore sizes. ” and metric precision floor shafts are available from stock.
Contact Us for High Performance Miniature Gearboxes
We are the miniature gearbox specialists. All of our micro gear drive models deliver superior overall performance in a little footprint, and are rugged enough for challenging work environments. E mail us to learn more about our mini gearboxes, or ask for a quote on a custom model that’s tailored to your needs.
Additional advantages of worm drive gearboxes include:
Small Precison Worm Reduction Gearboxes