Ever-Power – The powerful bevel gearbox
The design of the Ever-Power range has been influenced by extremely varied applications within many industry sectors. This bevel gearbox offers been created with a specific torque/speed relationship in mind and therefore benefits from many advantages.
compact and rigid design ensures highest functionality whilst being space and weight efficient
Friction-locked fit between shaft and bevel gear
Energy-saving because of high efficiency rating of 98%
Options
additional cooling: oil circulation system for cooling, cooling packs with or without additional fan
extended result hollow shaft for shrink disc (with or with no shrink disc)
customized designs
mounting feet
also obtainable in stainless steel
The EP-Series spiral bevel gearbox products offers 7 diverse sizes, 6 model types, and 9 ratios, with various input-output arrangements including solid shaft or hollow bore options, along with universal mounting capability.
All of these options are made feasible by a modular style concept that starts with a cubic housing.
The EP-Series is an extremely versatile product line, meeting virtually all the technical offices requests.
Additional designs:
EP Series Used as multipliers (Reduction ratios = 0.5 ; 0.67)
EP Series Manual slide pup clutch, including a neutral.
EP Series The same as ZD With manual forward neutral and invert.
EP Series Spiral bevel gearbox with reinforced hollow bore.
Precision Spiral Bevel Gear Reducers – EP Series
Our EP-Series is a good spiral bevel gearbox solution whether for power tranny, high torque, or powerful applications. These gearboxes feature sturdy cast iron housings, hardened bevel gears that are lapped in pairs, and robust bearings all adding to a trusted and optimized performance.
Features
Readily available in a wide range of frame sizes
Many shaft configurations
Mathematically precise common bevel gear ratios
High efficiencies 94-98%
Lubricated forever with synthetic oil
Merging these features with Ever-Power ability to customize, the EP-Series spiral bevel gearbox is a perfect addition to your model design.
Below is an array of EP-Series gearboxes. You can get the full products, with technical specifications and CAD models, right here:
All V-Series
Shaft output configurations
Hollow output configurations
Spiral bevel gearboxes
Ever-Electric power spiral bevel gearboxes are ideal for universal use thanks to their machine-friendly structure and adaptability. The effective and reliable top performer is available in different versions. Like all Ever-Ability spiral bevel gearboxes, they are produced using the present day production approach to ground circular arc the teeth according to Ever-Electricity. For customers, this means higher toothing quality and precision as well as even more quickly delivery times.
Angular gearbox with sturdy shaft with key
Ratios: i [-] 1.0 – 6.0
Max. acceleration torque: T2maxzul [Nm] 27 – 15300
Nominal torque upon output shaft: T2Nzul [Nm] 10 – 5700
Max. backlash: j [arcmin] 10, 7, [4]
Max. input swiftness: N1maxzul [min-1] up to 4500
Solid spiral bevel gearboxes – small and easy to incorporate
Spiral bevel gearsStainless spiral bevel gears
Ever-Power wide variety of spiral bevel gearboxes are characterised by top quality and robust functionality by virtue of the apparatus housing manufactured from cast iron. Our spiral bevel gearboxes are produced in four different variations. The get and the wheel are mainly made out of Ever-Power spiral gearing offering a calm, steady and efficient operation.
Type EP may be the standard version where the bedding includes strong single-row deep groove ball bearings upon polished bearing seats.
Type “E” and “P” are gearboxes designed for tranny of high torques in low revolutions. The bearings are solid conical roller bearings on polished bearing chairs.
Type “L” is a particular gearbox produced according to consumer requirements.
Our spiral bevel gearboxes can be given up to four shafts, hollow shaft and with an output torque of up to 1,000 Nm and may become fitted with a electric motor flange with a coupling for direct mounting of the motor.
The spiral bevel gearboxes are available in the next gear ratios 1:1, 1,5:1, 2:1 and 3:1 and may also be supplied as reversing gears. All spiral bevel gearboxes are life-time lubricated and may be provided in a hygienic version with a lubricant authorized for the food industry, with stainless steel shafts and with a rustproof yellowish chromated gear housing. If there is a need for particular shafts or flanges, we have great encounter in adapting gearboxes – actually in smaller quantities – or in designing unique gearboxes for instance with equipment housings in stainless or as precision gearboxes with reduced backlash.
The typical definition of a Bevel Gear is a cone-shaped gear which transmits power between 2 intersecting axels.
Looking at bevel gears out of the variations in helix angles, they can be generally classified into directly bevel gears, which don’t have helix angles, and spiral bevel gears (including zerol bevel gears), which do possess helix angles. However, due to the fact that manufacture facilities for directly bevel gears are becoming rare and the actual fact that directly bevel gears teeth cannot be polished, producing spiral bevel gears which can be polished superior when it comes to noise decrease, spiral bevel gears are likely to become more common later on.
Bevel gears could be generally classified by their manufacturing strategies, namely the Gleason method and Klingelnberg technique, which each have differing teeth shapes, and presently most gears utilize the Gleason method. Incidentally, all gears produced by Ever-Power use the Gleason method.
Ever-Power description: Spiral bevel gearbox
High-precision and powerful spiral bevel gearboxes from Ever-Power are utilized worldwide in all industrial sectors of mechanical engineering.
Our comprehensive manufacturing services and our in-home heat treatment make all of us extremely flexible and responsive. We interact together with you, providing suggestions and assistance for your specific application, guiding you through concept, design and produce according to your own requirements.
Provides invaluable rewards for customised solutions.
Additional drive shafts and a choice of internal gear arrangements make the standard version of our spiral bevel gearbox truly adaptable. From one to three extra shafts, you will see the perfect solution.
Accuracy of gearing guaranteed by verifiable inspection reviews (single flank test)
Various gearbox quality classes
Numerous special possibilities, such as for example reinforced bearings or cooling for operation at high temperatures
Versions for special requirements such as ATEX or for use in the meals industry
Various corrosion resilient finishes: aluminium, stainless, painting or Tenifer 30 NO treatment
The spiral bevel gearboxes for torques up to 8,000 Nm have verified their versatility and value time by being extremely precise with very low backlash and incredibly low transmission error. Silent, shock resistant, have overload capability and are space saving.
The large precision spiral bevel gearbox is utilized worldwide in paper processing, food processing, automotive and specialty engineering. An “understanding” when it comes to quality, diversity, longevity and stability.
The modified helical teeth of spiral bevel gears create reliable, tooth-to-tooth traction that minimizes backlash and prevents the gears from slipping. The gears will be carefully spaced to permit lubricants to be pass on evenly. The spiral bevel gears in a Ever-Power gearbox are exactly adjusted with a unique, flexible locknut design.
Spiral bevel gears are actually designed for applications that require high speed and excessive torque power. They can help cut consumer costs by providing long-lasting performance with reduced need for repairs or replacements. With spiral bevel gears, you don’t have for offsets and a significantly reduced threat of overheating. Curved the teeth and deeper traction between those tooth ensures better asset availability to improve flexible performance and lengthen equipment life.
Spiral bevel gears are actually bevel gears with helical teeth situated in a 90-level angle. The teeth are designed with a slight curve to supply better versatility and traction. Although they can be considered a hypoid equipment, they haven’t any offsets, which indicates they will not slip during procedure. This ensures smooth, reliable transmission perfect for high-speed, high-torque applications.