ep

February 26, 2020

Solitary reduction worm gearing provides high ratio reduction with couple of shifting parts in a close-coupled compact drive. The proper angle set up of driving-to-driven machine requires a minimum of space. Input and result shafts can be prolonged in either or both directions in horizontal or vertical plans adaptable to any installation requirement. Efficient engine speeds are decreased to slow speed requirements of several industrial machines in a single reduction.
Product Features
Ratios 5:1 to 70:1
Hollow & Solid Output Shafts
Vertical & Horizontal Mounting
Fan Cooled (Standard)
Motor Mounts (C-Face Adapters or Scoops)
Cast Iron or Steel Housings
Products
The exclusive usage of the involute Helicoid Thread form (with leaving side contact) on the worm and gear provides for high efficiencies, and lengthy service life. The hardened surface and polished alloy steel worm develops a simple, work hardened surface area on the bronze equipment. Because of this worm gears put on in and improve with extented service while various other gears are wearing out. EP offers a broad selection of model configurations, sizes, ratios, and accessories from our standard product line.
Fabricated Designs
If your application involves serious shock loads or feasible housing damage from external sources (as in steel mills or mobile equipment applications) EP can provide fabricated steel housings with up to a 48″ center distances. Fabricated housings provide optimum rigidity and strength which allows the transmission of higher horsepower levels than are feasible with standard cast iron devices. Extra heavy part plates connect the worm and gear shaft bearing supports, assuring correct meshing of the apparatus under all load circumstances. In smaller sized sizes, fabricated metal reducers are interchangeable with EP regular cast iron reducers.
Custom Designs
EP can offer custom velocity and reversed engineered reducers for the application, be it a fresh project or a primary drop-in alternative to a competitor’s quickness reducer. Fabricated metal reducers allow EP to complement a competitor’s footprint, centerline, and shaft height allowing a direct drop-in replacement saving the client time and money.
Long – Quiet Life
All worm gears in EP reducers are manufactured from phosphorous bronze. Our design also includes a hardened, ground and polished alloy steel worm. This mixture develops a even, work-hardened mating surface area of the bronze gear which increases with prolonged service.
Worm gearing is a class of equipment reducers that utilizes correct angle, nonintersecting shafts. This form of reducer provides even and quiet procedure and permits the possibility of large quickness reductions. These gears can be found from share in a wide variety of ratios, from as low as 4:1 up to 3600:1. The small design and building allows worm equipment reducers to be placed in a comparatively small space. Thus, high reductions in a limited package size can be achieved with this configuration. Our worm equipment features the constant sliding tooth actions between worm and one’s teeth. This increases the tolerance for weighty loads and shock loads. Worm gear drives offer users high reducing capacity for relatively low cost in comparison with various other types of gearing.
The utilization of worm gearing extends across many industries including food, beverage and grain and has many applications. Some applications that utilize worm gearing are: conveyors, mixers and bucket elevators.
EP worm gear reducer gearbox series base on years of experiences uses designed teeth surface with unsurpassed torque transfer performance with great functionality, efficency and cost.Worm gear program transmits power through sliding get in touch with, leading to extremely low vibration , noise, little backlash and self-locking property
-Housing:One time we casting creats great rigidity for severe impacts. Outer cooling fins and inner lubrication essential oil diversion channel style to increase heat dissipation.
-Worm Shaft: Manufactured with Carbon alloyed Steel S45C or SCM415, precison machined and carburized to HRC45 or HRC60, then for precision tooth grinding to make sure maximum contacting.
-Worm Wheel: Manufactured with Carbon alloy ALBC2, teeth are machined by precision CNC hobbing machine to sustain high impact.
A worm gear reducer is one type of reduction gear package which includes a worm pinion input, an output worm gear, and features a right angle result orientation. This type of reduction gear container is normally used to take a rated motor quickness and produce a low speed result with higher torque value based on the decrease ratio. They often can solve space-saving problems because the worm gear reducer is one of the sleekest decrease gearboxes available due to the little diameter of its result gear.
worm gear reducerWorm equipment reducers are also a favorite type of speed reducer because they offer the greatest speed decrease in the tiniest package. With a higher ratio of speed reduction and high torque output multiplier, it’s unsurprising that lots of power transmission systems utilize a worm gear reducer. Some of the most typical applications for worm gears are available in tuning instruments, medical examining equipment, elevators, protection gates, and conveyor belts.
SW-1 and SW-5
Torque Transmission offers two sizes of worm equipment reducer, the SW-1 and the SW-5 and both can be found in a variety of ratios. The SW-1 ratios include 3.5:1 to 60:1 and the SW-5 ratios include 5:1 to 100:1. Both these options are manufactured with rugged compression-molded glass-fill polyester housings for a long lasting, long lasting, light weight speed reducer that is also compact, non-corrosive, and nonmetallic.
Features
Our worm equipment reducers offer a choice of a solid or hollow result shaft and feature an adjustable mounting position. Both SW-1 and the SW-5, however, can withstand shock loading much better than other reduction gearbox designs, making them well suited for demanding applications.
Rugged compression-molded glass-fill up polyester housing
Light weight and compact
Non corrosive
Non metallic
Range of ratios
SW-1, 3.5:1 to 60:1
SW-5, 5:1 to 100:1
Grease Lubrication
Solid or Hollow output shaft
Adjustable mounting position
Worm Equipment Reducers also known as worm gearbox or worm speed reducers. Worm equipment reducers are utilized for speed reduction and raising the torque for electric powered engine drives. You can choose to attach your NEMA electric motor to the reducer by using the NEMA C encounter flange or use a coupling. If you want a coupling for the output or input shaft find our coupling section for choosing the coupling. You can expect four assemblies left hands and right hands and double output shaft and shaft input and shaft result. Interchangeable with many worm gear manufactures. Find data sheet in product overview for diamensions. Unless you see your type, please Contact Us.
8 Ratios Available from 5:1 to 60:1
7 Gear Box Sizes from 1.33 to 3.25″
Universally Interchangeable Style for OEM Replacement
Double Bearings Used on Both Shaft Ends
Anti-Rust Primer Applied Outside and inside Gearbox
Shaft Sleeve Protects All Shafts
S45C Carbon Metal Shafts
Flange Mount Models for 56C and 145TC Motors
EP DDVM series triple-reduction worm gear velocity reducers are available in ratios from 5000:1 to 175,000:1 and middle distances from 7” to 20” (larger sizes on request). Result torque ranges from 33,000 in pounds. for the 7” CD DDVM-70 to 582,900 in pounds for the DDVM-200. Mechanical HP input requirements are from 0.09 HP for the 175,000:1 7 in CD reducer to 6.25 HP for the 5000:1 20” CD unit. These reducers can be found in four configurations: horizontal, vertical, shafted, and shaft installed.
These reducers are well suited for water/waste-water products drive applications such as thickeners and clarifiers, which need a vertical straight down shaft. Other obtainable configurations also make EP triple reduction reducers perfect for make use of on mixers, elevators, solar power panels, astronomical telescopes, indexing tables, hoists, conveyors, or other process or materials handling systems where huge torques/slower speeds are needed.
These reducers are also offered with a helical major reduction stage and so are termed the HDVM series
Product Features
Ratios 5000:1 to 175,000:1
HP from 0.09 to 6.25.
Output Torque to 583,000 in lbs.
Output RPM only 0.01 with a 1750 RPM input.
Ideal for ultra-slow speed, high torque applications
8 Ratios Available from 5:1 to 60:1
7 Gear Box Sizes from 1.33 to 3.25″
Universally Interchangeable Style for OEM Replacement
Double Bearings Applied to Both Shaft Ends
Anti-Rust Primer Applied Inside and Outside Gearbox
Shaft Sleeve Protects All Shafts
S45C Carbon Steel Shafts
Flange Mount Versions for 56C and 145TC Motors
Description
The HDR Series worm gear reducers are used in low to moderate horsepower applications to lessen speeds and increase torque. Worm gear reducers are available in direct or indirect drive, direct drive versions are 56C or 145TC flange mount with either right, still left or dual result shafts or a hollow bore result. The indirect drive versions are shaft input-shaft result boxes for make use of with sprocket or pulley drive systems. They offer an effective low cost solution to speed decrease and increased torque, with higher tolerances for shock loading than helical gear reducers.
In order to select a gearbox speed reducer, you will need to determine the mandatory torque and program factor for the application. Click on “Specs” above for a table that will aid in determining the service factor. For service factors above 1.0, multiply the mandatory torque by the service factor.
Our standard 700 Series – the heart of EP acceleration reducer product line – has been serving industry reliably for over 40 years. Its proven modular style has set the sector standard for functionality and may be the most imitated item in the current worm gear swiftness reducer market. But why accept a knock-off when you’re able to have the initial – from EP.
Specifications
11 basic one reduction sizes
8 basic dual reduction sizes
1/6 – 25 HP
5:1 – 100:1 ratios single reduction
100:1 – 3600:1 ratios double reduction
Non-flanged, NEMA C-face quill, and coupled input styles
Projecting and hollow result shafts
Projecting diameters from 1/2″ to 2-1/4″
Hollow output bore diameters from 5/8″ to 3-7/16″ (with over 20 bore sizes in share)
Product Features
The 700 Series’ large oil reservoir provides efficient heat dissipation and lubrication for longer operating life.
Its multi-position mounting flexibility permits installation in virtually any position.
Housings are straddle-milled, top and bottom level, for precise alignment of horizontal and vertical bases.
Internal baffles assure positive, leak-free venting.
The 700 Series’ rugged housing, fabricated of fine-grained, gear-quality cast iron, provides maximum strength for optimum durability, in addition to greater precision during worm and gear alignment.
EP 700 Series high-strength bronze worm equipment is straddle mounted between heavy-duty tapered roller bearings to increase thrust and overhung load capacities, sizes 713-760.
Our 700 Series’ high-strength steel result shaft assures capacity for high torque and overhung loads.
Pipe plugs allow easy fill up, level, and drain in virtually any mounting position.
The 700 Series’ super-finished oil-seal diameters on both input and output shafts extend seal existence.
Both 2D and 3D CAD drawings can be found in our eCatalog.
TheIncreased Quality! Industrial Ranked! Inexpensive!One-piece gearcase, without exterior ribs, is made of close-grained cast iron and for rigid equipment and bearing support. In addition, it offers excellent heat dissipation.Double lip, spring-loaded seals protect from oil leakage and stop dirt from entering.Stepped shafts with oversized ball andtapered roller bearings.Carbon steel shafts for greater power.High tensile strength cast bronze worm wheel and hardened and floor alloy steel worm made intregal with the shaft for lengthy and trouble-free life.Essential oil sight gauge for ease of maintenance (not available upon sizes 25 and 34).Factory oil stuffed.Every device test run just before shipment.Universal mounting with bolt-on ft.Highly modifiable design.All this at substantially reduce prices than you have already been accustomed to spending money on reducers of lesser quality. Less

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