worm gear speed reducer
Solitary reduction worm gearing provides high ratio reduction with couple of shifting parts in a close-coupled compact drive. The right angle arrangement of driving-to-driven machine takes a minimum of space. Input and output shafts can be extended in either or both directions in horizontal or vertical plans adaptable to any installation requirement. Efficient engine speeds are decreased to slow speed requirements of many industrial machines in a single reduction.
Product Features
Ratios 5:1 to 70:1
Hollow & Solid Output Shafts
Vertical & Horizontal Mounting
Fan Cooled (Standard)
Motor Mounts (C-Face Adapters or Scoops)
Cast Iron or Steel Housings
Products
The exclusive usage of the involute Helicoid Thread form (with leaving side contact) on the worm and gear offers high efficiencies, and lengthy service lifestyle. The hardened floor and polished alloy metal worm develops a smooth, work hardened surface on the bronze equipment. Because of this worm gears wear in and improve with extented service while various other gears are deteriorating. Ever-Power offers a wide selection of model configurations, sizes, ratios, and components from our standard product line.
Fabricated Designs
If the application involves severe shock loads or feasible housing damage from external sources (as in steel mills or mobile tools applications) Ever-Power can offer fabricated steel housings with up to 48″ center distances. Fabricated housings provide optimum rigidity and strength that allows the transmitting of higher horsepower levels than are possible with regular cast iron systems. Extra heavy aspect plates connect the worm and gear shaft bearing facilitates, assuring appropriate meshing of the apparatus under all load conditions. In smaller sized sizes, fabricated metal reducers are interchangeable with Ever-Power standard cast iron reducers.
Custom Designs
Ever-Power can provide custom speed and reversed engineered reducers for the application, be it a fresh project or a primary drop-in alternative to a competitor’s swiftness reducer. Fabricated steel reducers enable Ever-Power to complement a competitor’s footprint, centerline, and shaft elevation allowing a primary drop-in alternative saving the client time and money.
Long – Quiet Life
All worm gears in Ever-Power reducers are produced from phosphorous bronze. Our style also includes a hardened, surface and polished alloy metal worm. This combination develops a smooth, work-hardened mating surface area of the bronze equipment which increases with prolonged service.
Worm gearing is a course of equipment reducers that utilizes correct angle, nonintersecting shafts. This style of reducer provides simple and quiet procedure and allows for the probability of large quickness reductions. These gears are available from stock in a wide selection of ratios, from as low as 4:1 up to 3600:1. The compact design and structure allows worm equipment reducers to be positioned in a comparatively small space. Thus, high reductions in a restricted package size may be accomplished with this configuration. Our worm gear features the constant sliding tooth action between worm and the teeth. This increases the tolerance for weighty loads and shock loads. Worm gear drives provide users high reducing convenience of relatively low cost when compared to some other types of gearing.
The utilization of worm gearing extends across many industries including food, beverage and grain and has many applications. Some applications that make use of worm gearing are: conveyors, mixers and bucket elevators.
Ever-Power worm gear reducer gearbox series base on years of experiences uses designed teeth surface area with unsurpassed torque transfer performance with great overall performance, efficency and price.Worm gear system transmits power through sliding contact, leading to extremely low vibration , 
sound, small backlash and self-locking property
-Housing:One time we casting creats great rigidity for serious impacts. Outer cooling fins and inner lubrication essential oil diversion channel design to improve heat dissipation.
-Worm Shaft: Manufactured with Carbon alloyed Metal S45C or SCM415, precison machined and carburized to HRC45 or HRC60, after that for precision tooth grinding to make sure maximum contacting.
-Worm Wheel: Manufactured with Carbon alloy ALBC2, teeth are machined by precision CNC hobbing machine to sustain high impact.
A worm equipment reducer is one kind of reduction gear box which contains a worm pinion input, an output worm gear, and features a right angle result orientation. This type of reduction gear box is normally used to take a rated motor rate and produce a low speed output with higher torque worth based on the reduction ratio. They often can solve space-saving problems since the worm equipment reducer is among the sleekest decrease gearboxes available because of the little diameter of its output gear.
worm gear reducerWorm gear reducers are also a favorite type of quickness reducer because they offer the greatest speed reduction in the tiniest package. With a high ratio of speed reduction and high torque result multiplier, it’s unsurprising that lots of power transmission systems utilize a worm equipment reducer. Some of the most common applications for worm gears are available in tuning instruments, medical tests equipment, elevators, protection gates, and conveyor belts.
SW-1 and SW-5
Torque Transmission provides two sizes of worm equipment reducer, the SW-1 and the SW-5 and both are available in a variety of ratios. The SW-1 ratios include 3.5:1 to 60:1 and the SW-5 ratios include 5:1 to 100:1. Both of these options are manufactured with tough compression-molded glass-fill up polyester housings for a durable, long lasting, light weight speed reducer that is also compact, non-corrosive, and nonmetallic.
Features
Our worm gear reducers offer an option of a solid or hollow result shaft and feature an adjustable mounting placement. Both SW-1 and the SW-5, nevertheless, can withstand shock loading better than other reduction gearbox designs, making them perfect for demanding applications.
Rugged compression-molded glass-fill up polyester housing
Light-weight and compact
Non corrosive
Non metallic
Range of ratios
SW-1, 3.5:1 to 60:1
SW-5, 5:1 to 100:1
Grease Lubrication
Solid or Hollow output shaft
Adjustable mounting position
Worm Gear Reducers also known as worm gearbox or worm speed reducers. Worm equipment reducers are used for speed reduction and increasing the torque for electrical motor drives. You can choose to mount your NEMA electric motor to the reducer by using the NEMA C encounter flange or make use of a coupling. If you need a coupling for the result or input shaft observe our coupling section for choosing the coupling. We offer four assemblies left hands and right hand and double output shaft and shaft input and shaft result. Interchangeable with the majority of worm gear manufactures. Find data sheet in product overview for diamensions. Unless you see your type, make sure you Contact Us.
8 Ratios Available from 5:1 to 60:1
7 Gear Box Sizes from 1.33 to 3.25″
Universally Interchangeable Style for OEM Replacement
Double Bearings Applied to Both Shaft Ends
Anti-Rust Primer Applied Inside and Outside Gearbox
Shaft Sleeve Protects All Shafts
S45C Carbon Steel Shafts
Flange Mount Versions for 56C and 145TC Motors
Ever-Power DDVM series triple-reduction worm gear acceleration reducers can be found in ratios from 5000:1 to 175,000:1 and center distances from 7” to 20” (larger sizes available on request). Result torque ranges from 33,000 in pounds. for the 7” CD DDVM-70 to 582,900 in lbs for the DDVM-200. Mechanical HP insight requirements are from 0.09 HP for the 175,000:1 7 in CD reducer to 6.25 HP for the 5000:1 20” CD unit. These reducers can be found in four configurations: horizontal, vertical, shafted, and shaft installed.
These reducers are well suited for water/waste-water products drive applications such as for example thickeners and clarifiers, which need a vertical straight down shaft. Other obtainable configurations also make Ever-Power triple reduction reducers perfect for use on mixers, elevators, solar panels, astronomical telescopes, indexing tables, hoists, conveyors, or various other process or materials handling systems where large torques/sluggish speeds are needed.
These reducers are also obtainable with a helical major reduction stage and are termed the HDVM series
Product Features
Ratios 5000:1 to 175,000:1
HP from 0.09 to 6.25.
Output Torque to 583,000 in lbs.
Output RPM only 0.01 with a 1750 RPM input.
Ideal for ultra-slow velocity, high torque applications
8 Ratios Available from 5:1 to 60:1
7 Gear Box Sizes from 1.33 to 3.25″
Universally Interchangeable Design for OEM Replacement
Double Bearings Applied to Both Shaft Ends
Anti-Rust Primer Applied Inside and Outside Gearbox
Shaft Sleeve Protects All Shafts
S45C Carbon Steel Shafts
Flange Mount Versions for 56C and 145TC Motors
Description
The HDR Series worm gear reducers are found in low to moderate horsepower applications to lessen speeds and increase torque. Worm gear reducers can be found in direct or indirect drive, direct drive models are 56C or 145TC flange attach with either right, left or dual output shafts or a hollow bore result. The indirect drive versions are shaft input-shaft output boxes for make use of with sprocket or pulley drive systems. They offer an effective low priced solution to speed reduction and increased torque, with higher tolerances for shock loading than helical equipment reducers.
In order to select a gearbox speed reducer, you will have to determine the required torque and provider factor for the application form. Click on “Specifications” above for a desk that will aid in identifying the service aspect. For service factors above 1.0, multiply the required torque by the program factor.
Our regular 700 Series – the heart of Ever-Power quickness reducer product line – has been serving industry reliably for over 40 years. Its verified modular design has set the sector standard for performance and may be the most imitated item in today’s worm gear velocity reducer market. But why accept a knock-off when you’re able to have the initial – from Ever-Power.
Specifications
11 basic solitary reduction sizes
8 basic dual reduction sizes
1/6 – 25 HP
5:1 – 100:1 ratios single reduction
100:1 – 3600:1 ratios double reduction
Non-flanged, NEMA C-face quill, and coupled input styles
Projecting and hollow output shafts
Projecting diameters from 1/2″ to 2-1/4″
Hollow result bore diameters from 5/8″ to 3-7/16″ (with over 20 bore sizes in share)
Product Features
The 700 Series’ huge oil reservoir provides efficient heat dissipation and lubrication for longer operating existence.
Its multi-position mounting flexibility permits installation in practically any position.
Housings are straddle-milled, best and bottom level, for precise alignment of horizontal and vertical bases.
Internal baffles assure positive, leak-free venting.
The 700 Series’ rugged casing, fabricated of fine-grained, gear-quality cast iron, provides optimum strength for maximum durability, as well as greater precision during worm and gear alignment.
Ever-Power 700 Series high-strength bronze worm equipment is straddle mounted between heavy-duty tapered roller bearings to improve thrust and overhung load capacities, sizes 713-760.
Our 700 Series’ high-strength steel result shaft assures convenience of high torque and overhung loads.
Pipe plugs allow easy fill up, level, and drain in virtually any mounting position.
The 700 Series’ super-finished oil-seal diameters on both input and output shafts extend seal life.
Both 2D and 3D CAD drawings can be found in our eCatalog.
TheIncreased Quality! Industrial Ranked! Inexpensive!One-piece gearcase, without external ribs, is made from close-grained cast iron and for rigid gear and bearing support. It also offers excellent high temperature dissipation.Double lip, spring-loaded seals protect from oil leakage and prevent dirt from entering.Stepped shafts with oversized ball andtapered roller bearings.Carbon metal shafts for greater power.High tensile strength cast bronze worm wheel and hardened and surface alloy steel worm made intregal with the shaft for lengthy and trouble-free life.Essential oil sight gauge for simple maintenance (unavailable on sizes 25 and 34).Factory oil loaded.Every unit test run prior to shipment.Universal mounting with bolt-on ft.Highly modifiable design.All of this at substantially decrease prices than you have been accustomed to paying for reducers of lesser quality. Less
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