China Starshine S Series Worm Helical Gear Box worm gearbox assembly manufacturer, suppliers, factory, exporters

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Solution Description

S sequence Helical- Worm Geared Reducer with Motor

one. Item features

1.1. S series: proper-angle pace reduction gearing composed by helical gears, worms, and gears, optimized and developed according to international standard
 
one.2.Large precision, large efficiency, fantastic classification in transmission ratio, extensive variety, huge transmission torque, dependable performance, low sounds, adaptable set up, and hassle-free use and maintenance.
 
one.3. They are broadly employed in various lower-velocity transmissions, which are basic fundamental parts of mechanical transmission. 

two. Technical parameters

Housing material                                     Forged iron
Housing hardness HBS90-240
Equipment materials: 20CrMnTi
Surface hardnesss  of gear     HRC58°-62°
Gear core hardness HRC33°-40°
Enter/Output shaft material           40CrMnTi
Input/Output shaft hardness HBS241°-286°
Shaft at oil seal postion hardness HRC48 ° -55 °
Machining precision of gears  material Accurate grinding 6-5 grade
Heat therapy tempering, cementing, quenching and many others
Efficiency up to ninety%
Sounds(Max) 60-68dB
Unit design Foot mounted,flange mounted,hollow shaft mounted
Enter technique flange enter,inline input,shaft enter
Vibration ≤ 20um
Backlash ≤ 20Arcmin
Bearing brands NSK,C&U etc
Oil seal brand names NAK,SKF etc
Lubricant VG680
Motor IP55, F class
Motor shaft 40Cr, Tempering, cementing,quenching and so on.

3.Apps

HangZhou XG Transmission Gearbox reducer are extensively employed in :
Ceramic Sector
Glass Business
Foods Business
Metallurgy Business
Beer& Drink Market
Printing and dyeing Business
Textile Market
Warehouse Logoistics Industry
Wood functioning Equipment
environmental security tools Sector
Leather Market
Pharmacy Industry
 
five.Company Details

 
ZheJiang CZPT Co.,Ltd,the predecessor was a state-owned armed forces CZPT organization, was set up in 1965. CZPT specializes in the comprehensive electrical power transmission resolution for substantial-stop equipment producing industries based on the aim of “Platform Merchandise, Application Design and Expert Service”.

Starshine have a strong technical force with above 350 workers at existing, like above thirty engineering experts, 30 quality inspectors, covering an region of 80000 sq. meters and sorts of sophisticated processing equipment and tests equipments. We have a good foundation for the business application improvement and support of substantial-conclude pace reducers & variators proudly owning to the provincial engineering technologies analysis middle,the lab of equipment speed reducers, and the base of modern R&D.

Our main products are R/S/K/F series helical geared motor, SNP collection planetary gearboxes, SNKG collection bevel-helical gearmotor, NCJ collection gear motor, RV collection worm gearboxes, JWB-X series velocity variators, B/JXJ sequence cycloidal gearboxes, XGK series helical-hypoid Gearboxes, which commonly utilised in ceramic market, glass business, woodworking machinery , high voltage switch, meals & beverage, packaging & printing, Storage & logistics, hoisting & transportation facilities…etc , and CZPT technically give the expert merchandise & service for the medium and high-conclude consumers, and our gearboxes are very best-offering in domestic, and even in overseas , such as in Europe, North The usa, South America, Center East, South Asia, Southeast Asia, Africa…etc.

 In the long term , Starshine will maintain the creed of “serving buyer, diligence & simplicity, self-criticism, innovation, honesty, teamwork”, and the idea of “top quality creates price” to emphasis on the customers’ demands and provide them the competitive transmission remedy and generate worth for them continually, and make a high-finish products manufacturing industry and generate a preferred manufacturer of replacing import goods and upgrading continually for the end end users.

In between Dynamic and Static, Straightforward is Amazing, let’s go ahead hand in hand and make a brilliant future!

Our factory 
one. 300 sets superior processing devices

2. “6S”Standardized Management

Our Team 

Technical Group

Income Staff

Following Income Staff

Exibition Display 

2019 ASIA ceramics exhibition

2018 Entire world of Industry Exhibition

Quality Assurance
 
Goods 100% test ahead of supply

Handed ISO 9001: 2015 Certificate.

 
Our Certificates:
Handed ” ISO 9001 Global Good quality System Certification”, “International Good quality Credit rating AAA++ Ceritifacte” ,  ” Swiss SGS Certificate”, Iconic Model in Chinese Electromechanical Business”, “Well-known Model of ZheJiang Province”, “Non-general public Scientific and Technological Enterprise in ZheJiang Province”, “National Substantial and New-tech Company”, “Leading 50 in Chinese Equipment Business” “2011 HangZhou Engineering and Technological R&D Center” and so on.

Our provider

1. We provide 12 months Guarantee.
two. We have hundreds of gearbox reducers. From Enter Power .06KW to 200KW, Ratio 1.3-289.74, Output speed -1095rpm and Output torque 1.4-62800Nm. They can fulfill your all distinct needs for diverse industries.
3. 24 hrs on the web support.
4. Quickly delivry. 
five. We supply E-catalog or Paper catalog,so you can select the model simply according to your requirements 
6. Welcome you occur to our factory to check our merchandise, we can assist you to e-book the lodge or ticket.

FAQ
 
Q:Are you a trading  company or producer?
A: We are producer.

Q:Where do you base?
A: We are in Xihu (West Lake) Dis. district, HangZhou, China.

Q:What kinds of gearbox can you generate for us?
A: R/S/K/F series helical geared motor, SNP collection planetary gearboxes, SNKG collection bevel-helical gearmotor, NCJ collection equipment motor, RV collection worm gearboxes, JWB-X sequence velocity variators, B/JXJ sequence cycloidal gearboxes, XGK collection helical-hypoid Gearboxes

Q:What are the application of the gearbox?
A:Goods are commonly utilised in ceramic, glass, foods, metallurgy, beer & drink, printing and dyeing, textile, petrochemical engineering, warehouse logistics, wood-working device, environmental protection equipment, printing and packaging, pharmacy, and leather. Products are bought in some nations and areas, this sort of as Europe, The united states, and Southeast Asia, and it possesses dozens of distributors and right after-sale support agents.

Q:What is the material you use?

A1: Aluminum Housing body ( For the RV series worm gearbox Measurement thirty~ninety)
   
A2: Solid iron(For the RV collection worm gearbox, Dimensions one hundred ten-150, For the NCJ  & F/R/S/K series helical gear reducer)

Any inquiry pls speak to:
Nicola Huang (Export sales)
 
 
Internet site: gearbox1965

US $87.34-908.59
/ Piece
|
1 Piece

(Min. Order)

###

Application: Motor, Machinery, Agricultural Machinery
Function: Distribution Power, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction
Layout: Corner
Hardness: Hardened Tooth Surface
Installation: Horizontal Type
Step: Double-Step

###

Customization:

###

Housing material                                     Cast iron
Housing hardness HBS90-240
Gear material: 20CrMnTi
Surface hardnesss  of gear     HRC58°-62°
Gear core hardness HRC33°-40°
Input/Output shaft material           40CrMnTi
Input/Output shaft hardness HBS241°-286°
Shaft at oil seal postion hardness HRC48 ° -55 °
Machining precision of gears  material Accurate grinding 6-5 grade
Heat treatment tempering, cementing, quenching etc
Efficiency up to 90%
Noise(Max) 60-68dB
Unit model Foot mounted,flange mounted,hollow shaft mounted
Input method flange input,inline input,shaft input
Vibration ≤ 20um
Backlash ≤ 20Arcmin
Bearing brands NSK,C&U etc
Oil seal brands NAK,SKF etc
Lubricant VG680
Motor IP55, F class
Motor shaft 40Cr, Tempering, cementing,quenching etc.
US $87.34-908.59
/ Piece
|
1 Piece

(Min. Order)

###

Application: Motor, Machinery, Agricultural Machinery
Function: Distribution Power, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction
Layout: Corner
Hardness: Hardened Tooth Surface
Installation: Horizontal Type
Step: Double-Step

###

Customization:

###

Housing material                                     Cast iron
Housing hardness HBS90-240
Gear material: 20CrMnTi
Surface hardnesss  of gear     HRC58°-62°
Gear core hardness HRC33°-40°
Input/Output shaft material           40CrMnTi
Input/Output shaft hardness HBS241°-286°
Shaft at oil seal postion hardness HRC48 ° -55 °
Machining precision of gears  material Accurate grinding 6-5 grade
Heat treatment tempering, cementing, quenching etc
Efficiency up to 90%
Noise(Max) 60-68dB
Unit model Foot mounted,flange mounted,hollow shaft mounted
Input method flange input,inline input,shaft input
Vibration ≤ 20um
Backlash ≤ 20Arcmin
Bearing brands NSK,C&U etc
Oil seal brands NAK,SKF etc
Lubricant VG680
Motor IP55, F class
Motor shaft 40Cr, Tempering, cementing,quenching etc.

What is a worm gear reducer gearbox?

The worm gear reducer gearbox is used to change the output speed of the mechanical device. It consists of worm and helical gears mounted on the input side of the equipment. In some cases, this gear reduction system can be multi-stage, enabling extremely low output speeds. It has the advantages of low energy consumption and low vibration.
worm reducerHollow shaft worm gear reducer gearbox

Worm gear reducer gearbox is an effective device to reduce the speed of mechanical equipment. The use of hard steel or non-ferrous metals for the worm increases its efficiency. Worms made of hard steel generate more heat than worms made of mild steel. Different thermal expansion results in gaps between mating surfaces. Despite its many benefits, worm gear reducer gearboxes are prone to oil leakage, which can be a problem for a number of reasons.
Hollow shaft worm gear reducer gearboxes are available in different gear ratios and are compatible with many motor types. Some are available in dual-axis and single-axis configurations and can be mounted horizontally or vertically. They are also available in intermediate ratios, as well as four- and five-speed transmission types. They can also be connected with additional output shafts.
Another type of worm gear reducer gearbox is the multi-stage variety. This gear reducer gearbox has multiple stages, enabling it to reduce speed with extremely low output speeds. In addition to the large transmission ratio, the multi-stage gear reducer gearbox has low noise, low vibration and low energy consumption.
Worm gear reducer gearboxes offer space-saving solutions as well as increased torque. Agknx Gearbox offers worm gear reducer gearboxes that solve common deceleration problems. The company has also expanded its product range into the bathroom market. Compared with the standard gearbox, the worm gear reducer gearbox has the characteristics of lower price and better torque output.
Agknx worm gear

The Agknx type worm gear reducer gearbox has multi-tooth line contact and is widely used in heavy machinery. These gears are characterized by a high load-carrying capacity, but they are highly sensitive to misalignment and manufacturing errors. However, by employing point contact, these gears can be made more reliable and can withstand higher loads.
Another major advantage of the Agknx worm gear is its high load capacity. The tooth profile design of the gears has a high relative slip ratio, which improves efficiency and load capacity. In addition, the large angle between the sliding direction and the contact line provides a low coefficient of friction. The Agknx worm gear also features premium carburized steel and phosphor bronze castings for exceptional durability. In addition, the tooth profile is very precise, the operation is quiet, and the speed fluctuation is small.
Agknx worm gear reducer gearboxes are designed to operate for up to ten hours per day with an even load. The design of this worm gear reducer gearbox stems from Sumitomo Heavy Industries’ extensive experience in gear reducer gearboxes. The smooth surface texture and precise tooth profile of the gears ensure that the gears can withstand high loads without damaging the lubricant film. In addition, Agknx worm shafts are specially designed to have the right stiffness.
Agknx worm gear reducer gearboxes are designed to maximize load capacity while minimizing energy consumption. Its fully meshed teeth reduce surface pressure on the worm gear teeth and increase load capacity.
worm reducerDouble throat worm gear

There are a few things to consider when choosing a dual-throat worm gear. First, the diameter of the root circle must match the circle pitch of the larger gear. This measurement is usually done by measuring the distance between adjacent teeth. Alternatively, the worm’s normal module can be used. It is the value entered in the worm module dialog. In addition, the axial pitch of the worm should be equal to the pitch diameter of the circular pitch.
Double-throat worm gears are an excellent choice for heavy and heavy-duty applications. The design of this worm gear is ideal for heavy-duty applications as it provides a tighter connection between the worm and the gear. It is also more compact than other types of gear and is comparable to a fine-pitch lead screw.
The efficiency of a double-throat worm gear depends on the material of the gear and worm. Typically, gears are made of case-hardened steel, while worm gears are made of bronze or cast iron. In some cases, a combination of cast iron and bronze can be used.
The deflection of the worm shaft is also affected by the tooth parameters. Tooth height, pressure angle, and size factors all affect the deflection of the worm shaft. In addition, the number of worm threads is another important parameter that affects the deflection of the worm shaft.
Double-throat worm gears are commonly used in industrial applications where high drive reduction is required. The worm has a concave and internal tooth structure that can be adjusted to achieve various ratios. Worm gears and worm gear assemblies must be properly mounted on their shafts to prevent back drive.
Brass worm gear

The basic working principle of the brass worm gear reducer gearbox is the same as that of the traditional worm gear reducer gearbox. Its axial pitch must be equal to the circumferential pitch of the larger gear. The single-thread design advances one tooth per revolution, while the double-thread design advances two teeth. The threads on the worm are either left-handed or right-handed. The lead of a worm is the distance a point on the thread of the worm moves in one revolution. The lead angle is the angle tangent to the pitch of the cylinder and the axis of the worm.
Double-thread worm gear reducer gearboxes are best for heavy loads. It provides the tightest connection between the worm and the gear. Assembly of the worm gear requires precise mounting. The keyway installation method involves drilling a square cut in the gear hole. This prevents the worm from rotating on the shaft and helps transmit torque. Then use the set screw to secure the gear to the hub.
The large fuel tank helps keep the worm gear clean and reduces heat. It also provides lubrication for extended life. Worm gear reducer gearboxes with oil reservoirs provide a lubricated environment and low-friction surfaces. Additionally, it offers multi-position installation flexibility. Additionally, its housing is cross-milled for precise alignment. It also features internal baffles for leak-free ventilation.
I260 series worm gear reducer gearboxes are one-piece iron casings with solid or hollow output shafts and tapered roller bearings. This gear reducer gearbox is designed for low to medium-horsepower applications. This gear reducer gearbox is a cost-effective option with low initial cost, the high gear ratio, and high torque in a compact package. Also, it is more shock resistant than other gear reducer gearboxes.
worm reducerBrass worm gear

Brass worm gear reducer gearbox is a reduction gear. This type of gear can provide a lot of reduction in a small package. This type of gear reducer gearbox also has the ability to generate high torque. However, it is important to understand that this gear reducer gearbox has thermal limitations, which reduce its efficiency. The choice of lubricant for this gear reducer gearbox is very flexible. However, being a yellow metal, it is important to remember that the lubricant must be non-reactive.
Worm gears are used in many consumer and industrial applications and have high reduction ratios. These gears are produced in various configurations and sizes. Worm gears are similar to spur gears but have non-parallel shafts. Worm gears are also suitable for applications requiring low output speed but high torque.
Worm gears have some distinct advantages over other gears. First, unlike standard gears, the worm rotates in a worm-like motion. This mechanism prevents reverse movement. This is because the lead angle of the worm gear is small. Additionally, the worms self-lock, helping to prevent reversal. However, this mechanism is not entirely reliable. Worm gears can be found in elevators, fishing reels, sprockets, and automotive power steering.
Another advantage of worm gears is that they are easy to manufacture. The rationale behind this design is to have two mutually perpendicular axes. Then, two or more threads are added to the worm gear. The common tangent between these two shafts intersects the pitch line of the worm gear shaft. This is the basis of transfer speed.

China Starshine S Series Worm Helical Gear Box     worm gearbox assemblyChina Starshine S Series Worm Helical Gear Box     worm gearbox assembly
editor by czh 2023-01-31

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